Notching machine Single Line

// HAGEL AUTO­MA­TION GMBH

// Quality Products

Notching machine Single Line

As a “single” line, our slot­ting centre includes complete auto­ma­tion for all aspects of slot­ting. This enables effi­cient, cost-effec­tive and fully auto­mated proces­sing of elec­trical sheets of any size.

 

Slot­ting centres are essen­tial for the produc­tion of elec­trical sheets and stand for precision, flexi­bi­lity and speed.

 

We offer custo­mised concepts and solu­tions that take the indi­vi­dual needs of our custo­mers into account.

 

We have been a reliable partner for our custo­mers for decades. We not only offer high-quality products, but also excel­lent service and compre­hen­sive advice to ensure that our custo­mers receive the best solution.

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HIGH PRODUC­TI­VITY

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HIGH SPEED

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MAXIMUM QUALITY

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BEST SERVICE

// MADE IN GERMANY

// Equip­ment features

Notching maschine Single line

Singe grooving machine with soundproof booth Automation rendering

Offset filing

Depen­ding on the size of the finished discs, several stacks can be offset on a pallet.

 

Sound insu­la­tion

The sound­pro­ofing elements are inte­grated into the machine frame and ensure a signi­fi­cant reduc­tion in noise pollution.

 

Martin Hagel 
Head of Slot Punching 
+49 751 56082 – 0 

Auto­matic loading and unloa­ding of pallets

The pallets with the sheet metal stacks are posi­tioned on the chain conveyors and trans­ported onwards through the system accordingly.

 

Double sheet detection

Measu­re­ment of the sheet thic­k­ness to prevent the feeding of double sheets.

 

Sheet metal rolling func­tion inte­grated in tooling

Sheets are sepa­rated from each other by lifting the suction cups locally, thus ensu­ring that only one sheet is removed from the stack and fed in.

 

Optical measu­re­ment of the elec­trical sheets

The sheet metal blank is photo­gra­phed and measured accor­ding to the sheet charac­te­ristics. The sheet metal is then aligned in the x and y direc­tions, as well as the c‑axis, so that the sheet metal can be precisely inserted into the groo­ving press.

 

Linear feeder

The sheet metal trans­port through the entire system is realised by speci­ally deve­loped linear feeders. These provide safe and fast trans­port and optimum acces­si­bi­lity for the set-up processes.

 

Modular design

The punching centre has a modular design and can be expanded accor­ding to requi­re­ments and functions.

 

Tooling

Newly deve­loped tooling enables extre­mely fast set-up processes. By redu­cing the number of compon­ents, the suscep­ti­bi­lity to faults is signi­fi­cantly reduced.

 

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// Appli­ca­tion example

Notching maschine single line

Slot cutter Singe without sound insulation Automation rendered image

In this appli­ca­tion example, a notching single line has been desi­gned as a “single” line for the fully auto­matic produc­tion of elec­trical sheets. Parti­cular emphasis was placed on output, quick chan­geover and easy handling.
The compact­ness of the system mini­mises the space required and ensures optimum accessibility.

 

The chain conveyors trans­port the sheets through the system.

With the help of a blank loader and a suction tool, the sheets are sepa­rated and checked for double sheets before being fed to the cent­ring station.
The sheets are opti­cally measured at the cent­ring station. The posi­tion devia­tions are corrected during trans­port to the groo­ving machine.

 

After the stam­ping process, a removal feeder removes the sheet metal and places it precisely on a pallet. The rotor and stator are sepa­rated during trans­port and depo­sited separately.

 

// Picture gallery

Notching maschine in use

Here you will find pictures and videos from instal­la­tion to use by the end customer.

Let us inspire you and convince you of our exper­tise and experience.

// Hagel Automation

Latest news

Slot punching centre construction at Hagel Automation

Hagel Automation receives “Certificate of Excellence”

Sep 2024| Hagel Auto­ma­tion receives “Certi­fi­cate of Excel­lence” We were awarded a Certi­fi­cate of Excel­lence by a customer for the successful comple­tion of a project to supply a groo­ving centre. The outstan­ding work quality of our team, which worked with full commit­ment and not only met but exceeded the customer’s expec­ta­tions, was parti­cu­larly recognised.…

Visitor days at Hagel Automation

June 2024| Hagel Auto­ma­tion invites custo­mers to view the latest deve­lo­p­ments and current projects in calendar weeks 24 and 25. Custo­mers will have the oppor­tu­nity to expe­ri­ence our state-of-the-art produc­tion faci­li­ties and the most advanced auto­ma­tion tech­no­lo­gies up close. Our experts will be on hand to answer ques­tions and provide detailed insights into our inno­va­tive processes.…

Transfer rail

Transfer Retrofit USA

June 2024 | We are carrying out a retrofit of a transfer system for a customer in the USA. The plan­ning and design have already been successfully imple­mented. The system is curr­ently well stowed on the sea route to the USA. The planned instal­la­tion date is the begin­ning of July. More news to follow…

Slot punching centre construction at Hagel Automation

Slot punching centre successfully put into operation

June 2024 | We have successfully commis­sioned the first groo­ving centre for our customer in Germany. The state-of-the-art system, which is equipped with two single groo­ving lines connected in series and two 200KN groo­ving punches, is running at full capa­city. The system includes a groo­ving line that can punch sheets with a diameter of up to 1400mm. Centre 1 can…

Transfer system in press

Transfer system for a 5 metre press table

DEZ 2023 | We have built a transfer for a customer in the Czech Repu­blic. The transfer system was inte­grated into a press which has a 5m press table. The control of the transfer was planned, installed and commis­sioned by us 

Rendering Tandem slot cutter

Slotting centre 1400mm

Dec 2023 | For a customer in Germany, we are curr­ently manu­fac­tu­ring a slot­ting centre that includes two single slot­ting machines connected in series. The system is equipped with two 200KN groo­ving centres. The entire project includes two comple­tely inde­pen­dent slot punching auto­ma­tions Centre 1 can punch a sheet diameter of 1400mm Centre 2 can punch a sheet diameter of 1000mm 

Feeder in press line

Feeder between C‑frame presses

JAN 2022 | Teles­copic feeder successfully installed between C‑frame presses in the auto­mo­tive sector in Germany. 

Tandem grooving machine installed at a customer's premises

Tandem grooving machine installed

DEC 2021 | We have installed a tandem groo­ving press for a customer in the Czech Repu­blic, which can be used in single or tandem opera­tion. Two 160KN groo­ving punches are installed in the system.

Press system with automation

Press system with automation

NOV 2021 | We have installed a 300 tonne press for a customer in the auto­mo­tive sector in Germany. The auto­ma­tion sequence of the system includes: Blank loader, gripper feed & transfer. 

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// HAIL AUTOMATION

Hagel Automation in figures

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// FAQ

Questions and answers

How long does a mould change take?

Normally, a tool change on a groo­ving press takes less than 15 minutes, inclu­ding tooling of the loader setup.

What does a grooving centre do?

A slot punching centre produces elec­trical sheets for motors and gene­ra­tors in a fully auto­mated process. The aim is to achieve high output and short set-up times.

Which parts are mainly produced with grooving machines?

Mainly elec­trical sheets (rotor and stator lami­na­tions) are produced for the manu­fac­ture of elec­tric motors.

How does a grooving centre work?

Pre-cut sheet metal blanks are fed to the groo­ving centre on pallets. These are then trans­ported fully auto­ma­ti­cally and fed to the groo­ving centre. The finished rotor and stator lami­na­tions are stacked on pallets for further processing

What are the advantages of a grooving centre?

Compared to a manual groo­ving press, a groo­ving centre can be used to produce sheet metal with a higher output and quality.

How fast is a grooving centre like this?

Depen­ding on the sheet diameter and the number of grooves around the elec­tric sheet, the output is approx. 6–12 sheets per minute.

Why a slotting centre from Hagel Automation? 

Slot­ting centres from Hagel Auto­ma­tion can be used to produce elec­trical sheets with high output and quality fully automatically.

Delivery time for grooving centre?

As a rule, it takes between 12 and 16 months from orde­ring to deli­very of a slot­ting centre.

Who builds and automates grooving centres?

Hagel Auto­ma­tion specia­lises in the manu­fac­ture of slot­ting centres. Hagel Auto­ma­tion supplies effi­cient, modern and highly precise produc­tion lines in the field of elec­trical sheet production.

What are the areas of application of a grooving centre?

The elec­trical sheets produced in a slot punching centre are used in wind turbines, large motors, gene­ra­tors, trains and ships.

What sheet diameters are possible?

The sheet diame­ters range from 30mm – 1400mm.

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// RANGE OF SERVICES

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