// Quality Products
Retrofit, overhaul and service
With our retrofit solutions, we bring your forming systems up to the latest state of the art and increase efficiency. We analyse the condition and environment of your systems and create a customised modernisation concept.
For our systems that have been in use for many years, we offer overhauls to make them fit for the future. We plan such assignments together with our customers in order to integrate the activities into ongoing production in the best possible way.
Due to our medium-sized structure, you always have a direct contact person in our service department. We have many standard components in stock and can usually procure all components at short notice and deliver them worldwide.
HIGH PRODUCTIVITY
HIGH SPEED
MAXIMUM QUALITY
BEST SERVICE
// MADE IN GERMANY
// Advantages are obvious
Retrofit
Retrofitting
Retrofit measures allow electronic transfers, blank loaders, feeders, shuttles and other components to be retrofitted to existing presses in order to expand production capacity and bring the systems up to the latest state of the art.
Self-sufficient control
Retrofit solutions offer independent control options that can be seamlessly integrated into existing systems. These self-sufficient systems function autonomously to maximise uptime and availability, resulting in more efficient and smooth production.
Integration into existing systems
The retrofit enables seamless integration of the new technologies into existing systems. This increases efficiency and productivity without affecting ongoing operations.
Experience and expertise
With many years of experience and extensive expertise in the field of control and retrofitting of forming systems, Hagel Automation offers customised solutions that meet the specific requirements and needs of customers. This expertise guarantees an effective and efficient upgrade process.
Overhaul and service
Overhauls
We offer overhauls of existing systems and bring them up to the latest state of the art. Regardless of whether they are transfer systems, blank loaders, feeders or shuttles. The general overhaul can be carried out directly on the customer’s premises. For extensive general overhauls, we dismantle the system and take it to our premises. As soon as the system is with us, it is thoroughly serviced and repaired. Technical innovations are carried out at the same time according to the customer’s wishes. The system is then reassembled at the customer’s site and put back into operation.
Inspections
Our inspection service ensures a comprehensive check for safety and performance. We analyse all components and prepare a detailed report with recommendations. Malfunctions are minimised, which optimises the efficiency of the systems. Regular inspections enable us to identify potential sources of faults in good time and take appropriate measures to minimise downtime and stabilise production processes.
Service calls
We offer a comprehensive on-site service. We take care of replacing components, carry out evaluations, retrofit your existing systems and expand them if necessary. We also carry out repairs to ensure the smooth operation of your systems.
Spare parts delivery
Our spare parts deliveries are designed to keep production systems up and running at all times. With an extensive stock of high-quality spare parts, we offer a fast and reliable supply. Whether it’s critical components or standard parts, we ensure that the required spare parts are available in a timely manner. Our efficient delivery ensures your processes run smoothly and minimises unplanned downtime.
System optimisation
Our system optimisations are designed to maximise the performance and efficiency of your production systems. With in-depth expertise and many years of experience, we analyse your systems thoroughly to identify potential for improvement. Through targeted measures, such as updating control systems, implementing new technologies or optimising processes, we bring your systems up to the latest state of the art. The result is increased production capacities, reduced operating costs and improved product quality.
// Press interlinking
Retrofit: Overhaul and service
Transfer as retrofit in existing press
In this application example, we have installed a transfer system in an existing press. The seamless integration of the transfer system has significantly increased production capacity.
The transfer system enables efficient transport of workpieces.
The axes are controlled along cam discs to ensure an extremely smooth and precise movement sequence parallel to the press. This leads to improved production quality and accuracy.
Customised transfer rails made of carbon
In this application example, we were able to help a customer and manufacture new carbon fibre transfer rails for a third-party system. The transfer rails we supplied were manufactured from carbon fibre according to special requirements and adapted precisely to the existing system. This ensures a high deflection capacity with low weight.
The entire technology was taken over from the existing rails.
Overhaul of transfer systems
In this application example, we overhauled and modernised an older transfer system for a customer.
After we had dismantled the system and brought it back to us, all wearing parts were replaced and the entire system was completely overhauled.
The drives and controls were replaced with new components to improve the efficiency and performance of the system.
Thanks to the comprehensive overhaul and the installation of new technologies, we were able to bring the transfer system up to the latest state of the art. Our aim was to restore the system to optimum condition and create a reliable, high-performance production solution for our customer.
Indexing conveyor as retrofit with ejection function
In this application example, the indexing conveyor is used after a transfer press. The pre-moulded parts are placed on the belt.
A sophisticated control system tilts one of the two belts to discharge the corresponding part.
The mould change function is particularly advantageous here. The indexing conveyor can simply be moved out of the press area when changing the mould. This eliminates the need for installation and removal.
Feeder as retrofit in existing press line
In this application example, we have integrated 5 feeders into an existing press line as a retrofit. The control system is operated independently of the older press control system.
The feeder enables parts to be transported over a distance of 11 metres. Thanks to a sophisticated control system, the axes of the feeder are moved along cam discs, which enables extremely gentle transport of the components. This is particularly important for large-area formed parts.
Transfer as retrofit in existing press
In this application example, we have installed a transfer system in an existing press. The seamless integration of the transfer system has significantly increased production capacity.
The transfer system enables efficient transport of workpieces.
The axes are controlled along cam discs to ensure an extremely smooth and precise movement sequence parallel to the press. This leads to improved production quality and accuracy.
// Hagel Automation
Latest news
Visitor days at Hagel Automation
June 2024| Hagel Automation invites customers to view the latest developments and current projects in calendar weeks 24 and 25. Customers will have the opportunity to experience our state-of-the-art production facilities and the most advanced automation technologies up close. Our experts will be on hand to answer questions and provide detailed insights into our innovative processes.…
Transfer Retrofit USA
June 2024 | We are carrying out a retrofit of a transfer system for a customer in the USA. The planning and design have already been successfully implemented. The system is currently well stowed on the sea route to the USA. The planned installation date is the beginning of July. More news to follow…
Slot punching centre successfully put into operation
June 2024 | We have successfully commissioned the first grooving centre for our customer in Germany. The state-of-the-art system, which is equipped with two single grooving lines connected in series and two 200KN grooving punches, is running at full capacity. The system includes a grooving line that can punch sheets with a diameter of up to 1400mm. Centre 1 can…
Transfer system for a 5 metre press table
DEZ 2023 | We have built a transfer for a customer in the Czech Republic. The transfer system was integrated into a press which has a 5m press table. The control of the transfer was planned, installed and commissioned by us
Slotting centre 1400mm
Dec 2023 | For a customer in Germany, we are currently manufacturing a slotting centre that includes two single slotting machines connected in series. The system is equipped with two 200KN grooving centres. The entire project includes two completely independent slot punching automations Centre 1 can punch a sheet diameter of 1400mm Centre 2 can punch a sheet diameter of 1000mm
Feeder between C‑frame presses
JAN 2022 | Telescopic feeder successfully installed between C‑frame presses in the automotive sector in Germany.
Tandem grooving machine installed
DEC 2021 | We have installed a tandem grooving press for a customer in the Czech Republic, which can be used in single or tandem operation. Two 160KN grooving punches are installed in the system.
Press system with automation
NOV 2021 | We have installed a 300 tonne press for a customer in the automotive sector in Germany. The automation sequence of the system includes: Blank loader, gripper feed & transfer.
// HAIL AUTOMATION
Hagel Automation in figures
0
Employees at the Grünkraut site
0
Transfer systems installed
0
Years of experience
// FAQ
Questions and answers
As a rule, the installation and commissioning of a new automation system takes one to two weeks. Production is ramped up again the following week.
Retrofitting an automation system increases quality, availability and capacity.
By using the latest control technology, resources can be saved and processes can be adapted to the requirements of Industry 4.0.
The existing system is analysed in terms of mechanics, electrics and software. The interfaces are defined and then the scope is re-planned and designed. The system is then converted and commissioned in conjunction with the overall system.
A retrofit from Hagel Automation is a good choice, as the company has many years of experience and expertise in the development and manufacture of automation solutions. Hagel Automation specialises in the production of customised automation systems.
As a rule, automation can always be easily retrofitted to an existing system that already has automation.
Otherwise, the available space must be checked and the concept adapted accordingly.
Your question is not listed?
// RANGE OF SERVICES