Notching machine in stock

// HAGEL AUTO­MA­TION GMBH

// Quality Products

Notching machine in stock

At Hagel Auto­ma­tion, we always have slot­ting punches in stock and imme­dia­tely available.

 

Slot punches are used in single slot produc­tion for the manu­fac­ture of rotor and stator lami­na­tions, prima­rily in the produc­tion of elec­tric motors and generators.

 

Our high-precision groo­ving punches ensure precise edge flush and have a signi­fi­cant influence on the quality of your products.

 

Rely on Made in Germany and our decades of exper­tise in stam­ping and forming tech­no­logy – your reliable partner for precision.

 

Contact us today and find out how our groo­ving presses can take your produc­tion to a new level.”

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HIGH PRODUC­TI­VITY

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HIGH SPEED

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MAXIMUM QUALITY

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// MADE IN GERMANY

// Univer­sally applicable

Notching machine in stock

Electric sheet metal slotting machine front view Hagel Automation

Features at a glance

 

  • Servo direct drive as main drive
  • Inte­grated dynamic mass balancing
  • Divi­ding unit with back­lash-free special gearbox as O‑frame design
  • Pres­sing force 200 kN
  • Stroke rate up to 900 1/min
  • Sheet diameter up to 1800 mm
  • Control system: Siemens
  • User inter­face (HMI): Comfort Panel TP 1200 (12″)
  • Bus system: Profinet/Profisafe
  • Encoder system: Siemens DriveCliq
  • Control cabinet dimen­sions (W x H x D): approx. 1200 x 2000 x 600 mm Voltage/mains frequency: 3 x 400 V/50 Hz
  • Air condi­tio­ning: included
  • Modem for remote main­ten­ance: included
  • 24 months warranty

Our groo­ving machine in stock was speci­ally desi­gned as a manual inser­tion station. Parti­cular emphasis was placed on ergo­nomic design and easy hand­ling by the operator.

 

The tool frame of the groo­ving press can be auto­ma­ti­cally clamped and aligned using pneu­matic clamps, thus ensu­ring a secure and posi­tive connection.

 

The special O‑frame design enables a very high rigi­dity of the machine frame.

 

Sound insu­la­tion has also been inte­grated to reduce acou­stic noise in the working envi­ron­ment. The groo­ving machine ther­e­fore fulfils the requi­re­ments for a powerful and user-friendly solu­tion for manual inser­tion operations.

 

The pneu­ma­ti­cally clamped drive pins ensure precise posi­tio­ning of the work­pieces and enable high accu­racy during groo­ving. No hold-down device is required.

Martin Hagel 
Head of Automation 
+49 751 56082 – 0 
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// Picture gallery

Notching maschine in use

Here you will find pictures and videos from instal­la­tion to use by the end customer.

Let us inspire you and convince you of our exper­tise and experience.

// Hagel Automation

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Rendering Tandem slot cutter

Slotting centre 1400mm

Dec 2023 | For a customer in Germany, we are curr­ently manu­fac­tu­ring a slot­ting centre that includes two single slot­ting machines connected in series. The system is equipped with two 200KN groo­ving centres. The entire project includes two comple­tely inde­pen­dent slot punching auto­ma­tions Centre 1 can punch a sheet diameter of 1400mm Centre 2 can punch a sheet diameter of 1000mm 

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Tandem grooving machine installed at a customer's premises

Tandem grooving machine installed

DEC 2021 | We have installed a tandem groo­ving press for a customer in the Czech Repu­blic, which can be used in single or tandem opera­tion. Two 160KN groo­ving punches are installed in the system.

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Press system with automation

NOV 2021 | We have installed a 300 tonne press for a customer in the auto­mo­tive sector in Germany. The auto­ma­tion sequence of the system includes: Blank loader, gripper feed & transfer. 

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// HAIL AUTOMATION

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// FAQ

Questions and answers

How long does a tool change on a grooving press take?

Normally, a tool change on a groo­ving press takes less than 10 minutes.

What does a groove punch do?

A groo­ving press produces rotor and stator lami­na­tions for elec­tric motors and gene­ra­tors using the single groo­ving process.
The stamped metal sheets are assem­bled into packages and then wound or moulded and assem­bled into a motor or generator.

Which parts are mainly produced on grooving presses?

Slot punches are used to manu­fac­ture elec­trical lami­na­tions (stators and rotors) for elec­tric motors.

How does a groove punching machine work?

A single groove is punched into a circular sheet using a punching tool.
The sheet is then fed through a feed device (divi­ding head) by one divi­sion – the punching process is repeated.
Depen­ding on the pitch, between 30 and 100 punching opera­tions are carried out per sheet until the finished sheet is produced. This takes place at a stroke rate of 600 to 1200 punching opera­tions per minute.

What are the advantages of a groove punch?

The produc­tion of sheet metal using the single groo­ving process is consider­ably cheaper and more flexible compared to a mould with a complete cut.

How fast is a groove punch like this?

As a rule, the groo­ving press is operated at 600 to 1200 strokes per minute. This depends on the size and comple­xity of the component.

How many tonnes can a grooving machine punch?

We curr­ently offer groo­ving punches in a range of 5 – 20 tonnes punching force.

Why a Hagel Automation grooving machine? 

Slot punching at the highest level and maximum precision and output. The patented design of the groo­ving press enables high rigi­dity and optimum condi­tions for good auto­ma­tion.
Thanks to the drive tech­no­logy used, there are no more wearing parts on the groo­ving press.

Modernise or replace old grooving presses?

We offer custo­mised solu­tions for the mecha­nical and elec­trical moder­ni­sa­tion of old groo­ving presses. In addi­tion, exis­ting groo­ving presses can be retro­fitted with our auto­ma­tion concepts.

How large is the output of a grooving machine?

Depen­ding on the size and degree of auto­ma­tion, the output of our systems is between four and ten sheets per minute.

What is the delivery time for a groove punch?

It usually takes around 10 months from orde­ring to deli­very of a groo­ving machine. We often have a demons­tra­tion machine in-house that is available at short notice.

How easy is it to maintain a grooving machine?

The groo­ving machine has a modular design and is very easy to main­tain, as the groo­ving machine no longer has any wearing parts.

Who supplies grooving presses and builds the automation for them?

Hagel Auto­ma­tion specia­lises in the design and cons­truc­tion of slot­ting machines and the entire auto­ma­tion process. Hagel Auto­ma­tion supplies effi­cient, modern and highly precise slot­ting machines.

What does a groove punch cost?

The costs depend on the required punching force, the equip­ment and the degree of auto­ma­tion of the groo­ving press. We are able to prepare a quota­tion for any appli­ca­tion at short notice.

How heavy is a groove punch?

Approx. 4000 to 7000 kg.

What are the areas of application of a grooving machine?

Produc­tion of elec­trical sheets for motors and gene­ra­tors for wind power, hydro­power and drive technology.

How does the single grooving process work with grooving punches?

A single groove is punched into a circular sheet using a punching tool.
The sheet is then fed through a feed device (divi­ding head) by one divi­sion – the punching process is repeated.
Depen­ding on the pitch, between 30 and 100 punching opera­tions are carried out per sheet until the finished sheet is produced. This takes place at a stroke rate of 600 to 1200 punching opera­tions per minute.

What sheet diameters are possible on a grooving press?

Curr­ently, sheet metal with a diameter of 35 mm to 1300 mm is processed on groo­ving machines. The current trend is towards larger diame­ters of up to 1800 mm.

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