{"id":1868,"date":"2024-01-10T10:43:42","date_gmt":"2024-01-10T09:43:42","guid":{"rendered":"https:\/\/www.hagel-automation.de\/?page_id=1868"},"modified":"2024-02-16T10:20:37","modified_gmt":"2024-02-16T09:20:37","slug":"automation-retrofit","status":"publish","type":"page","link":"https:\/\/www.hagel-automation.de\/en\/electrical-lamination\/automation-refurbishment\/","title":{"rendered":"Auto\u00adma\u00adtion refurbishment"},"content":{"rendered":"<h1>Automation refurbishment<\/h1>\n<p>\/\/ HAGEL AUTO\u00adMA\u00adTION&nbsp;GMBH<\/p>\n<p><a href=\"https:\/\/www.hagel-automation.de\/en\/\">Home page<\/a> &gt; <a href=\"https:\/\/www.hagel-automation.de\/en\/electrical-lamination\/\">Elec\u00adtrical lami\u00adna\u00adtion<\/a> &gt; Protected: Auto\u00adma\u00adtion Retrofit<\/p>\n<p>\/\/ Quality Products<\/p>\n<h2>Automation refurbishment<\/h2>\n<p>Our retrofit and moder\u00adni\u00adsa\u00adtion solu\u00adtions are desi\u00adgned to opti\u00admise exis\u00adting groo\u00adving presses or systems and increase their output and quality.<\/p>\n<p>&nbsp;<\/p>\n<p>We offer custo\u00admised solu\u00adtions that are tail\u00adored to the indi\u00advi\u00addual needs of our custo\u00admers. By inte\u00adgra\u00adting modern auto\u00adma\u00adtion and control tech\u00adno\u00adlo\u00adgies, we improve the precision, flexi\u00adbi\u00adlity and speed of your slot\u00adting centres. At the same time, the service life of the systems is extended.<\/p>\n<p>&nbsp;<\/p>\n<p>As a long-stan\u00adding partner to our custo\u00admers, we not only offer tech\u00adnical impro\u00adve\u00adments, but also reliable service and expert advice. Toge\u00adther, we opti\u00admise your system and ensure that your produc\u00adtion processes are always state of the&nbsp;art.\u201d<\/p>\n<p><img decoding=\"async\" loading=\"lazy\" title=\"chart-line-solid\" src=\"https:\/\/www.hagel-automation.de\/wp-content\/uploads\/2022\/02\/chart-line-solid.svg\" alt=\"chart-line-solid\" width=\"77\" height=\"58\"><\/p>\n<p>HIGH PRODUC\u00adTI\u00adVITY<\/p>\n<p><img decoding=\"async\" loading=\"lazy\" title=\"speedometer-old-solid\" src=\"https:\/\/www.hagel-automation.de\/wp-content\/uploads\/2022\/02\/tachometer-alt-solid.svg\" alt=\"speedometer-old-solid\" width=\"73\" height=\"57\"><\/p>\n<p>HIGH SPEED<\/p>\n<p><img decoding=\"async\" loading=\"lazy\" title=\"award-solid\" src=\"https:\/\/www.hagel-automation.de\/wp-content\/uploads\/2022\/02\/award-solid.svg\" alt=\"award-solid\" width=\"51\" height=\"68\"><\/p>\n<p>MAXIMUM QUALITY<\/p>\n<p><img decoding=\"async\" loading=\"lazy\" title=\"cogs-solid\" src=\"https:\/\/www.hagel-automation.de\/wp-content\/uploads\/2022\/02\/cogs-solid.svg\" alt=\"cogs-solid\" width=\"80\" height=\"64\"><\/p>\n<p>BEST SERVICE<\/p>\n<p>\/\/ MADE IN GERMANY<\/p>\n<p>\/\/ Advan\u00adtages are obvious<\/p>\n<h2>Automation refurbishment<\/h2>\n<p><strong>Control and automation<\/strong><\/p>\n<p>Updating the control systems enables more precise and effi\u00adcient processes. The imple\u00admen\u00adta\u00adtion of auto\u00adma\u00adtion tech\u00adno\u00adlo\u00adgies increases produc\u00adti\u00advity and improves the user-friend\u00adli\u00adness of the system.<\/p>\n<p>At the same time, the supply of spare parts is guaran\u00adteed for the next few&nbsp;years.<\/p>\n<p>&nbsp;<\/p>\n<p><strong>Impro\u00adving quality and output<\/strong><\/p>\n<p>The higher degree of auto\u00adma\u00adtion reduces manual work processes and at the same time increases quality and output through better parts handling.<\/p>\n<p>&nbsp;<\/p>\n<p><strong>Spare parts management<\/strong><\/p>\n<p>Updating obso\u00adlete compon\u00adents and swit\u00adching to more modern elec\u00adtronic compon\u00adents in elec\u00adtrical engi\u00adnee\u00adring can play an important role in the moder\u00adni\u00adsa\u00adtion of groo\u00adving presses. This is parti\u00adcu\u00adlarly important if the old compon\u00adents are no longer available or are diffi\u00adcult to procure. New elec\u00adtrical compon\u00adents are gene\u00adrally not only more effi\u00adcient, but also available on the market for many&nbsp;years.<\/p>\n<p>&nbsp;<\/p>\n<p><strong>Noise reduc\u00adtion<\/strong><\/p>\n<p>Retro\u00adfit\u00adting a clad\u00adding is an inte\u00adgral part of our slot\u00adting punch moder\u00adni\u00adsa\u00adtion solu\u00adtions. Our sound\u00adproof booths can be flexibly confi\u00adgured as stand-alone systems or as part of a fully auto\u00admated produc\u00adtion line, allo\u00adwing us to signi\u00adfi\u00adcantly mini\u00admise noise pollution.<\/p>\n<p><img decoding=\"async\" loading=\"lazy\" title=\"Automation Retrofit_1_grey\" src=\"https:\/\/www.hagel-automation.de\/wp-content\/uploads\/2024\/01\/Automation-Retrofit_1_grau.jpg\" alt=\"Automation Retrofit_1_grey\" width=\"1588\" height=\"968\"> <img decoding=\"async\" src=\"\/wp-content\/uploads\/2023\/03\/Martin-Hagel-Geschaeftsfuehrer.png\"> Martin Hagel Head of Auto\u00adma\u00adtion +49 751 56082 \u2013 0 <a href=\"mailto:mhagel@hagel-automation.de\">Contact us<\/a> <img decoding=\"async\" loading=\"lazy\" title=\"separator-slot cutter-2\" src=\"https:\/\/www.hagel-automation.de\/wp-content\/uploads\/2023\/08\/trenner-nutenstanze-2.jpg\" alt=\"separator-slot cutter-2\" width=\"1920\" height=\"450\"><\/p>\n<p>\/\/ Appli\u00adca\u00adtion example<\/p>\n<h2>Automation refurbishment<\/h2>\n<p><img decoding=\"async\" loading=\"lazy\" title=\"20220513_092918\" src=\"https:\/\/www.hagel-automation.de\/wp-content\/uploads\/2024\/01\/20220513_092918-2.jpg\" alt=\"20220513_092918\" width=\"1046\" height=\"1080\"><\/p>\n<p>In this example, the control system of a turn\u00adstile system inclu\u00adding groo\u00adving presses is being moder\u00adnised. The groo\u00adving presses and the auto\u00adma\u00adtion are being converted to servo axes. The aim is to ensure the avai\u00adla\u00adbi\u00adlity of the system for the future and to opti\u00admise the poten\u00adtial in the processes using the new control technology.<\/p>\n<p>In this example, a slot punching machine is extended with an auto\u00adma\u00adtion system for stacking rotor and stator lami\u00adna\u00adtions. Larger sheet diame\u00adters in parti\u00adcular, espe\u00adci\u00adally large stator lami\u00adna\u00adtions with narrow backs, can no longer be stacked properly by hand.<br>By using a controlled tool, both rotor and stator lami\u00adna\u00adtions can be punched in two passes and then auto\u00adma\u00adti\u00adcally stacked.<br>The system can also be extended at any time with a loading auto\u00adma\u00adtion system with alignment station to create a fully auto\u00admatic punching system.&nbsp;<img decoding=\"async\" loading=\"lazy\" title=\"Automation Retrofit_1\" src=\"https:\/\/www.hagel-automation.de\/wp-content\/uploads\/2023\/11\/Automation-Retrofit_1-1.jpg\" alt=\"Automation Retrofit_1\" width=\"1588\" height=\"968\"><\/p>\n<p>\/\/ Picture gallery<\/p>\n<h2>Automation Retrofit up&nbsp;close<\/h2>\n<p>Here you will find pictures and videos from instal\u00adla\u00adtion to use by the end customer.<\/p>\n<p>Let us inspire you and convince you of our exper\u00adtise and expe\u00adri\u00adence. <a role=\"button\" href=\"mailto:info@hagel-automation.de\" target=\"_self\" rel=\"noopener\"> Contact us <\/a> <a title=\"DSC_3915\" href=\"https:\/\/www.hagel-automation.de\/wp-content\/uploads\/2023\/10\/DSC_3915.jpg\" data-fancybox=\"images\" data-description> <img decoding=\"async\" loading=\"lazy\" src=\"https:\/\/www.hagel-automation.de\/wp-content\/uploads\/2023\/10\/DSC_3915-1024x576.jpg\" alt width=\"1024\" height=\"576\" data-no-lazy=\"1\"> <!-- Overlay Wrapper --><!-- Overlay Wrapper Closed --> <\/a> <a title=\"20220513_092918\" href=\"https:\/\/www.hagel-automation.de\/wp-content\/uploads\/2024\/01\/20220513_092918-2.jpg\" data-fancybox=\"images\" data-description> <img decoding=\"async\" loading=\"lazy\" src=\"https:\/\/www.hagel-automation.de\/wp-content\/uploads\/2024\/01\/20220513_092918-2-992x1024.jpg\" alt width=\"992\" height=\"1024\" data-no-lazy=\"1\"> <!-- Overlay Wrapper --><!-- Overlay Wrapper Closed --> <\/a> <a title=\"Automation Retrofit_1\" href=\"https:\/\/www.hagel-automation.de\/wp-content\/uploads\/2023\/11\/Automation-Retrofit_1-1.jpg\" data-fancybox=\"images\" data-description> <img decoding=\"async\" loading=\"lazy\" src=\"https:\/\/www.hagel-automation.de\/wp-content\/uploads\/2023\/11\/Automation-Retrofit_1-1-1024x624.jpg\" alt width=\"1024\" height=\"624\" data-no-lazy=\"1\"> <!-- Overlay Wrapper --><!-- Overlay Wrapper Closed --> <\/a> <a title=\"Automation Retrofit_3\" href=\"https:\/\/www.hagel-automation.de\/wp-content\/uploads\/2023\/11\/Automation-Retrofit_3.jpg\" data-fancybox=\"images\" data-description> <img decoding=\"async\" loading=\"lazy\" src=\"https:\/\/www.hagel-automation.de\/wp-content\/uploads\/2023\/11\/Automation-Retrofit_3-1024x624.jpg\" alt width=\"1024\" height=\"624\" data-no-lazy=\"1\"> <!-- Overlay Wrapper --><!-- Overlay Wrapper Closed --> <\/a> <a title=\"Automation Retrofit_2\" href=\"https:\/\/www.hagel-automation.de\/wp-content\/uploads\/2023\/11\/Automation-Retrofit_2.jpg\" data-fancybox=\"images\" data-description> <img decoding=\"async\" loading=\"lazy\" src=\"https:\/\/www.hagel-automation.de\/wp-content\/uploads\/2023\/11\/Automation-Retrofit_2-1024x624.jpg\" alt width=\"1024\" height=\"624\" data-no-lazy=\"1\"> <!-- Overlay Wrapper --><!-- Overlay Wrapper Closed --> <\/a><\/p>\n<p>\/\/ Hagel Automation<\/p>\n<h2>Latest news<\/h2>\n<p><img decoding=\"async\" loading=\"lazy\" title=\"separator-slot cutter-1\" src=\"https:\/\/www.hagel-automation.de\/wp-content\/uploads\/2023\/08\/trenner-nutenstanze-1.jpg\" alt=\"separator-slot cutter-1\" width=\"1920\" height=\"450\"><\/p>\n<p>\/\/ HAIL AUTOMATION<\/p>\n<h2>Hagel Automation in figures<\/h2>\n<!-- Comment to fix spacing issue\n\t-->\n<p><img decoding=\"async\" title=\"users-solid\" src=\"https:\/\/www.hagel-automation.de\/wp-content\/uploads\/2022\/01\/users-solid.png\" alt=\"users-solid\"><\/p>\n<p>0<\/p>\n<p>Employees at the Gr\u00fcn\u00adkraut&nbsp;site<\/p>\n<!-- Comment to fix spacing issue\n\t--><!-- Comment to fix spacing issue\n\t-->\n<p><img decoding=\"async\" title=\"punching\" src=\"https:\/\/www.hagel-automation.de\/wp-content\/uploads\/2022\/01\/stanzen.png\" alt=\"punching\"><\/p>\n<p>0<\/p>\n<p>Transfer systems installed<\/p>\n<!-- Comment to fix spacing issue\n\t--><!-- Comment to fix spacing issue\n\t-->\n<p><img decoding=\"async\" title=\"award-solid\" src=\"https:\/\/www.hagel-automation.de\/wp-content\/uploads\/2022\/02\/award-solid.svg\" alt=\"award-solid\"><\/p>\n<p>0<\/p>\n<p>Years of experience<\/p>\n<!-- Comment to fix spacing issue\n\t-->\n<p><img decoding=\"async\" loading=\"lazy\" title=\"location map\" src=\"https:\/\/www.hagel-automation.de\/wp-content\/uploads\/2023\/05\/Hagel-Automation-GmbH.jpg\" alt=\"location map\" width=\"1325\" height=\"553\"><\/p>\n<p>\/\/ FAQ<\/p>\n<h2>Questions and answers<\/h2>\n<h3>How long does a tool change on a grooving press&nbsp;take?<\/h3>\n<p>Normally, a tool change on a groo\u00adving press takes less than 10 minutes.<\/p>\n<h3>What does a groove punch&nbsp;do?<\/h3>\n<p>A groo\u00adving press produces rotor and stator lami\u00adna\u00adtions for elec\u00adtric motors and gene\u00adra\u00adtors using the single groo\u00adving process.<br>The stamped metal sheets are assem\u00adbled into packages and then wound or moulded and assem\u00adbled into a motor or generator.<\/p>\n<h3>Which parts are mainly produced on grooving presses?<\/h3>\n<p>Slot punches are used to manu\u00adfac\u00adture elec\u00adtrical lami\u00adna\u00adtions (stators and rotors) for elec\u00adtric motors.<\/p>\n<h3>How does a groove punching machine work?<\/h3>\n<p>A single groove is punched into a circular sheet using a punching tool.<br>The sheet is then fed through a feed device (divi\u00adding head) by one divi\u00adsion \u2013 the punching process is repeated.<br>Depen\u00adding on the pitch, between 30 and 100 punching opera\u00adtions are carried out per sheet until the finished sheet is produced. This takes place at a stroke rate of 600 to 1200 punching opera\u00adtions per minute.<\/p>\n<h3>What are the advantages of a groove punch?<\/h3>\n<p>The produc\u00adtion of sheet metal using the single groo\u00adving process is consider\u00adably cheaper and more flexible compared to a mould with a complete cut.<\/p>\n<h3>How fast is a groove punch like&nbsp;this?<\/h3>\n<p>As a rule, the groo\u00adving press is operated at 600 to 1200 strokes per minute. This depends on the size and comple\u00adxity of the component.<\/p>\n<h3>How many tonnes can a grooving machine punch?<\/h3>\n<p>We curr\u00adently offer groo\u00adving punches in a range of 5 \u2013 20 tonnes punching force.<\/p>\n<h3>Why a Hagel Automation grooving machine?<\/h3>\n<p>Slot punching at the highest level and maximum precision and output. The patented design of the groo\u00adving press enables high rigi\u00addity and optimum condi\u00adtions for good auto\u00adma\u00adtion.<br>Thanks to the drive tech\u00adno\u00adlogy used, there are no more wearing parts on the groo\u00adving&nbsp;press.<\/p>\n<h3>Modernise or replace old grooving presses?<\/h3>\n<p>We offer custo\u00admised solu\u00adtions for the mecha\u00adnical and elec\u00adtrical moder\u00adni\u00adsa\u00adtion of old groo\u00adving presses. In addi\u00adtion, exis\u00adting groo\u00adving presses can be retro\u00adfitted with our auto\u00adma\u00adtion concepts.<\/p>\n<h3>How large is the output of a grooving machine?<\/h3>\n<p>Depen\u00adding on the size and degree of auto\u00adma\u00adtion, the output of our systems is between four and ten sheets per minute.<\/p>\n<h3>What is the delivery time for a groove punch?<\/h3>\n<p>It usually takes around 10 months from orde\u00adring to deli\u00advery of a groo\u00adving machine. We often have a demons\u00adtra\u00adtion machine in-house that is available at short notice.<\/p>\n<h3>How easy is it to maintain a grooving machine?<\/h3>\n<p>The groo\u00adving machine has a modular design and is very easy to main\u00adtain, as the groo\u00adving machine no longer has any wearing parts.<\/p>\n<h3>Who supplies grooving presses and builds the automation for&nbsp;them?<\/h3>\n<p>Hagel Auto\u00adma\u00adtion specia\u00adlises in the design and cons\u00adtruc\u00adtion of slot\u00adting machines and the entire auto\u00adma\u00adtion process. Hagel Auto\u00adma\u00adtion supplies effi\u00adcient, modern and highly precise slot\u00adting machines.<\/p>\n<h3>What does a groove punch&nbsp;cost?<\/h3>\n<p>The costs depend on the required punching force, the equip\u00adment and the degree of auto\u00adma\u00adtion of the groo\u00adving press. We are able to prepare a quota\u00adtion for any appli\u00adca\u00adtion at short notice.<\/p>\n<h3>How heavy is a groove punch?<\/h3>\n<p>Approx. 4000 to 7000&nbsp;kg.<\/p>\n<h3>What are the areas of application of a grooving machine?<\/h3>\n<p>Produc\u00adtion of elec\u00adtrical sheets for motors and gene\u00adra\u00adtors for wind power, hydro\u00adpower and drive technology.<\/p>\n<h3>How does the single grooving process work with grooving punches?<\/h3>\n<p>A single groove is punched into a circular sheet using a punching tool.<br>The sheet is then fed through a feed device (divi\u00adding head) by one divi\u00adsion \u2013 the punching process is repeated.<br>Depen\u00adding on the pitch, between 30 and 100 punching opera\u00adtions are carried out per sheet until the finished sheet is produced. This takes place at a stroke rate of 600 to 1200 punching opera\u00adtions per minute.<\/p>\n<h3>What sheet diameters are possible on a grooving press?<\/h3>\n<p>Curr\u00adently, sheet metal with a diameter of 35 mm to 1300 mm is processed on groo\u00adving machines. The current trend is towards larger diame\u00adters of up to 1800&nbsp;mm.<\/p>\n<h4>Your question is not listed?<\/h4>\n<p><a role=\"button\" href=\"mailto:info@hagel-automation.de\" target=\"_self\" rel=\"noopener\"> Please feel free to contact us <\/a> <img decoding=\"async\" loading=\"lazy\" title=\"separator-slot cutter-3\" src=\"https:\/\/www.hagel-automation.de\/wp-content\/uploads\/2023\/08\/trenner-nutenstanze-3.jpg\" alt=\"separator-slot cutter-3\" width=\"1920\" height=\"450\"><\/p>\n<p>\/\/ RANGE OF SERVICES<\/p>\n<h2>Other exciting business areas<\/h2>\n<p>Slot punching machine Slot punching machine Retrofit Slot punching machine in stock Slot punching centre<br>Single slot\u00adting centre<br>Tandem Auto\u00adma\u00adtion Retrofit centre punching machine Blade system Special solutions<\/p>","protected":false},"excerpt":{"rendered":"<p>Auto\u00adma\u00adtion Retrofit \/\/ HAGEL AUTO\u00adMA\u00adTION GMBH Home\u00adpage &gt; Elec\u00adtrical steel &gt; Protected: Auto\u00adma\u00adtion Retrofit \/\/ Quality Products Auto\u00adma\u00adtion Retrofit Our retrofit and moder\u00adni\u00adsa\u00adtion solu\u00adtions are desi\u00adgned to opti\u00admise exis\u00adting groo\u00adving presses or systems and increase their output and quality.   We offer custo\u00admised solu\u00adtions that are tail\u00adored to the indi\u00advi\u00addual needs of our custo\u00admers. Through the\u2026<\/p>","protected":false},"author":3,"featured_media":0,"parent":196,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"inline_featured_image":false,"wp_typography_post_enhancements_disabled":false},"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v20.4 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Automation Retrofit<\/title>\n<meta name=\"description\" content=\"Durch die hohe Pr\u00e4zision unserer Nutenstanzen wird eine genaue Kantenb\u00fcndigkeit erreicht, die die Qualit\u00e4t der Produkte ma\u00dfgeblich beeinflusst.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.hagel-automation.de\/en\/electrical-lamination\/automation-refurbishment\/\" \/>\n<meta property=\"og:locale\" content=\"en_GB\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta 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