{"id":1486,"date":"2023-10-17T15:05:51","date_gmt":"2023-10-17T13:05:51","guid":{"rendered":"https:\/\/www.hagel-automation.de\/?page_id=1486"},"modified":"2024-05-02T15:53:33","modified_gmt":"2024-05-02T13:53:33","slug":"elektroblech-sonderloesungen","status":"publish","type":"page","link":"https:\/\/www.hagel-automation.de\/en\/electrical-lamination\/electrical-lamination-special-solutions\/","title":{"rendered":"Custo\u00admised solutions"},"content":{"rendered":"

\n\t\tElectrical sheet special solutions <\/h1>\n\t

\/\/ HAGEL AUTO\u00adMA\u00adTION GMBH<\/p>\n\tHome page<\/a> > Elec\u00adtrical lami\u00adna\u00adtion<\/a> > Special solu\u00adtions\n\t

\/\/ Quality Products<\/p>\n

\n\t\tElectrical sheet special solutions <\/h2>\n\t

Our custo\u00admised solu\u00adtions enable the effi\u00adcient imple\u00admen\u00adta\u00adtion of indi\u00advi\u00addual chal\u00adlenges. This includes both the adapt\u00ada\u00adtion of exis\u00adting systems and the deve\u00adlo\u00adp\u00adment of custo\u00admised special machines as stand-alone solutions<\/p>\n

 <\/p>\n

We work closely with our clients to develop stra\u00adte\u00adgies that are tail\u00adored to their specific needs and exis\u00adting resources to ensure maximum effec\u00adti\u00adve\u00adness and satisfaction.<\/p>\n

 <\/p>\n

As a reliable partner, custo\u00admers who require unique solu\u00adtions in stam\u00adping and forming tech\u00adno\u00adlogy can rely on us at all times.<\/p>\n\t\t\t\t\"chart-line-solid\"\n\t

HIGH PRODUC\u00adTI\u00adVITY<\/p>\n\t\t\t\t\"speedometer-old-solid\"\n\t

HIGH SPEED<\/p>\n\t\t\t\t\"award-solid\"\n\t

MAXIMUM QUALITY<\/p>\n\t\t\t\t\"cogs-solid\"\n\t

BEST SERVICE<\/p>\n\t

\/\/ MADE IN GERMANY<\/p>\n\t

\/\/ Advan\u00adtages are obvious<\/p>\n

\n\t\tCustomised solutions <\/h2>\n

The grea\u00adtest advan\u00adtage lies in the precise custo\u00admi\u00adsa\u00adtion to indi\u00advi\u00addual customer requi\u00adre\u00adments, which means that these machines take into account not only tech\u00adnical speci\u00adfi\u00adca\u00adtions but also the special needs of the produc\u00adtion process. At the same time, custo\u00admised machines are usually charac\u00adte\u00adrised by their high flexi\u00adbi\u00adlity, which allows them to be easily adapted to diffe\u00adrent produc\u00adtion volumes and requi\u00adre\u00adments. This flexi\u00adbi\u00adlity proves inva\u00adluable, espe\u00adci\u00adally for compa\u00adnies that need to vary their produc\u00adtion capa\u00adci\u00adties accor\u00adding to demand or operate in a constantly chan\u00adging market environment.<\/p>\n\t\t\t\t\"14_Special\n \n Martin Hagel\n Head of Auto\u00adma\u00adtion\n +49 751 56082 \u2013 0\n Contact us<\/a>\n\t\t\t\t\"separator-slot\n\t

\/\/ Appli\u00adca\u00adtion example<\/p>\n

\n\t\tCustomised solutions <\/h2>\n\t\t\t\t\"14_Special\n\t

Removal auto\u00adma\u00adtion<\/strong><\/p>\n

 <\/p>\n

The special machine deve\u00adloped in this appli\u00adca\u00adtion example is used to recycle punching waste from elec\u00adtrical sheets in order to mini\u00admise the amount of waste.<\/p>\n

 <\/p>\n

The punching waste is auto\u00adma\u00adti\u00adcally removed from a press and trans\u00adported to a stack by a magnetic conveyor belt. The elec\u00adtrical sheets are aligned, fed into a stack and stacked<\/p>\n

 <\/p>\n

This ensures that the circular blanks\/electrical sheets are prepared for further proces\u00adsing with clean edges.<\/p>\n\t

Feed auto\u00adma\u00adtion<\/strong><\/p>\n

 <\/p>\n

In this appli\u00adca\u00adtion example, blanks and the indi\u00advi\u00addual segments are conveyed to a sanding system and depo\u00adsited there sequentially.<\/p>\n

 <\/p>\n

Process: A lifting table lifts parts upwards with the help of spre\u00ada\u00adding magnets. The spre\u00ada\u00adding magnets ensure that the sheet metal parts are centred and pre-separated.<\/p>\n

 <\/p>\n

A suction spider then removes the parts, sepa\u00adrates them using programmable rolling cycles and trans\u00adports them to a down\u00adstream system. There, the parts are depo\u00adsited in various positions.<\/p>\n\t\t\t\t\"OLYMPUS\n\t

\nhttps:\/\/www.hagel-automation.de\/wp-content\/uploads\/2023\/10\/Sonderloesungen-Videos-Schnitte.mp4<\/a><\/video><\/div>\n\t
https:\/\/www.hagel-automation.de\/wp-content\/uploads\/2023\/10\/Sonderloesungen-Videos-Schnitte2.mp4<\/a><\/video><\/div>\n\t

\/\/ Picture gallery<\/p>\n

\n\t\tRetrofit up close <\/h2>\n

Here you will find pictures and videos from instal\u00adla\u00adtion to use by the end customer.<\/p>\nLet us inspire you and convince you of our exper\u00adtise and experience. \n\t\t\t\t\t\t\tContact us <\/a>\n\t\t\t\t\n\t\t\t\n\t\t\t\n\t\t\t \n\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\n\t\t\t\n\t\t\t\t\n\t\t\t\n\t\t\t\n\t\t\t \n\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\n\t\t\t\n\t\t\t\t\n\t\t\t\n\t\t\t\n\t\t\t \n\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\n\t\t\t\n\t\t\t\t\n\t\t\t\n\t\t\t\n\t\t\t \n\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\n\t\t\t\n\t\t\t\t\n\t\t\t\"Special\n\t\t\t\n\t\t\t \n\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\n\t\t\t\n\t\t\t\t\n\t\t\t\n\t\t\t\n\t\t\t \n\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\n\t\t\t\n\t

\/\/ Hagel Automation<\/p>\n

\n\t\tLatest news <\/h2>\n\t\t\t\t\"separator-slot\n\t

\/\/ HAIL AUTOMATION<\/p>\n

\n\t\tHagel Automation in figures <\/h2>\n\t\t\n\t\t\t\t\"users-solid\"\n\t\t

0<\/p>Employees at the Gr\u00fcn\u00adkraut site \t\n\t\t\n\t\t\t\t\"punching\"\n\t\t

0<\/p>Transfer systems installed \t\n\t\t\n\t\t\t\t\"award-solid\"\n\t\t

0<\/p>Years of experience \t\n\t\t\t\t\"location\n\t

\/\/ FAQ<\/p>\n

\n\t\tQuestions and answers <\/h2>\n\t\t\t\t\t

How long does a tool change on a grooving press take?<\/h3>\n\t\t\t\t\t

Normally, a tool change on a groo\u00adving press takes less than 10 minutes.<\/p>\n\t\t\t\t\t

What does a groove punch do?<\/h3>\n\t\t\t\t\t

A groo\u00adving press produces rotor and stator lami\u00adna\u00adtions for elec\u00adtric motors and gene\u00adra\u00adtors using the single groo\u00adving process.
The stamped metal sheets are assem\u00adbled into packages and then wound or moulded and assem\u00adbled into a motor or generator.<\/p>\n\t\t\t\t\t

Which parts are mainly produced on grooving presses?<\/h3>\n\t\t\t\t\t

Slot punches are used to manu\u00adfac\u00adture elec\u00adtrical lami\u00adna\u00adtions (stators and rotors) for elec\u00adtric motors.<\/p>\n\t\t\t\t\t

How does a groove punching machine work?<\/h3>\n\t\t\t\t\t

A single groove is punched into a circular sheet using a punching tool.
The sheet is then fed through a feed device (divi\u00adding head) by one divi\u00adsion \u2013 the punching process is repeated.
Depen\u00adding on the pitch, between 30 and 100 punching opera\u00adtions are carried out per sheet until the finished sheet is produced. This takes place at a stroke rate of 600 to 1200 punching opera\u00adtions per minute.<\/p>\n\t\t\t\t\t

What are the advantages of a groove punch?<\/h3>\n\t\t\t\t\t

The produc\u00adtion of sheet metal using the single groo\u00adving process is consider\u00adably cheaper and more flexible compared to a mould with a complete cut.<\/p>\n\t\t\t\t\t

How fast is a groove punch like this?<\/h3>\n\t\t\t\t\t

As a rule, the groo\u00adving press is operated at 600 to 1200 strokes per minute. This depends on the size and comple\u00adxity of the component.<\/p>\n\t\t\t\t\t

How many tonnes can a grooving machine punch?<\/h3>\n\t\t\t\t\t

We curr\u00adently offer groo\u00adving punches in a range of 5 \u2013 20 tonnes punching force.<\/p>\n\t\t\t\t\t

Why a Hagel Automation grooving machine? <\/h3>\n\t\t\t\t\t

Slot punching at the highest level and maximum precision and output. The patented design of the groo\u00adving press enables high rigi\u00addity and optimum condi\u00adtions for good auto\u00adma\u00adtion.
Thanks to the drive tech\u00adno\u00adlogy used, there are no more wearing parts on the groo\u00adving press.<\/p>\n\t\t\t\t\t

Modernise or replace old grooving presses?<\/h3>\n\t\t\t\t\t

We offer custo\u00admised solu\u00adtions for the mecha\u00adnical and elec\u00adtrical moder\u00adni\u00adsa\u00adtion of old groo\u00adving presses. In addi\u00adtion, exis\u00adting groo\u00adving presses can be retro\u00adfitted with our auto\u00adma\u00adtion concepts.<\/p>\n\t\t\t\t\t

How large is the output of a grooving machine?<\/h3>\n\t\t\t\t\t

Depen\u00adding on the size and degree of auto\u00adma\u00adtion, the output of our systems is between four and ten sheets per minute.<\/p>\n\t\t\t\t\t

What is the delivery time for a groove punch?<\/h3>\n\t\t\t\t\t

It usually takes around 10 months from orde\u00adring to deli\u00advery of a groo\u00adving machine. We often have a demons\u00adtra\u00adtion machine in-house that is available at short notice.<\/p>\n\t\t\t\t\t

How easy is it to maintain a grooving machine?<\/h3>\n\t\t\t\t\t

The groo\u00adving machine has a modular design and is very easy to main\u00adtain, as the groo\u00adving machine no longer has any wearing parts.<\/p>\n\t\t\t\t\t

Who supplies grooving presses and builds the automation for them?<\/h3>\n\t\t\t\t\t

Hagel Auto\u00adma\u00adtion specia\u00adlises in the design and cons\u00adtruc\u00adtion of slot\u00adting machines and the entire auto\u00adma\u00adtion process. Hagel Auto\u00adma\u00adtion supplies effi\u00adcient, modern and highly precise slot\u00adting machines.<\/p>\n\t\t\t\t\t

What does a groove punch cost?<\/h3>\n\t\t\t\t\t

The costs depend on the required punching force, the equip\u00adment and the degree of auto\u00adma\u00adtion of the groo\u00adving press. We are able to prepare a quota\u00adtion for any appli\u00adca\u00adtion at short notice.<\/p>\n\t\t\t\t\t

How heavy is a groove punch?<\/h3>\n\t\t\t\t\t

Approx. 4000 to 7000 kg.<\/p>\n\t\t\t\t\t

What are the areas of application of a grooving machine?<\/h3>\n\t\t\t\t\t

Produc\u00adtion of elec\u00adtrical sheets for motors and gene\u00adra\u00adtors for wind power, hydro\u00adpower and drive technology.<\/p>\n\t\t\t\t\t

How does the single grooving process work with grooving punches?<\/h3>\n\t\t\t\t\t

A single groove is punched into a circular sheet using a punching tool.
The sheet is then fed through a feed device (divi\u00adding head) by one divi\u00adsion \u2013 the punching process is repeated.
Depen\u00adding on the pitch, between 30 and 100 punching opera\u00adtions are carried out per sheet until the finished sheet is produced. This takes place at a stroke rate of 600 to 1200 punching opera\u00adtions per minute.<\/p>\n\t\t\t\t\t

What sheet diameters are possible on a grooving press?<\/h3>\n\t\t\t\t\t

Curr\u00adently, sheet metal with a diameter of 35 mm to 1300 mm is processed on groo\u00adving machines. The current trend is towards larger diame\u00adters of up to 1800 mm.<\/p>\n

\n\t\tYour question is not listed? <\/h4>\n\t\t\t\n\t\t\t\t\t\t\tPlease feel free to contact us <\/a>\n\t\t\t\t\"separator-slot\n\t

\/\/ RANGE OF SERVICES<\/p>\n

\n\t\tOther exciting business areas <\/h2>\n\t\t\tNotching machine \n\t\t\t\t\t\t\t<\/a>\n\t\t\tNotching machine refurbishment \n\t\t\t\t\t\t\t<\/a>\n\t\t\tNotching machine in stock \n\t\t\t\t\t\t\t<\/a>\n\t\t\tSlot punching centre
Single\n\t\t\t\t\t\t\n\t\t\t\t\t\t\t<\/a>\n\t\t\tSlot punching centre
Tandem\n\t\t\t\t\t\t\n\t\t\t\t\t\t\t<\/a>\n\t\t\tAuto\u00adma\u00adtion refurbishment \n\t\t\t\t\t\t\t<\/a>\n\t\t\tShaft\u00adhole Press \n\t\t\t\t\t\t\t<\/a>\n\t\t\tShovel system \n\t\t\t\t\t\t\t<\/a>\n\t\t\tCusto\u00admised solutions \n\t\t\t\t\t\t\t<\/a>","protected":false},"excerpt":{"rendered":"

Elec\u00adtrical steel special solu\u00adtions \/\/ HAGEL AUTO\u00adMA\u00adTION GMBH Home > Elec\u00adtrical steel > Special solu\u00adtions \/\/ Quality Products Elec\u00adtrical steel special solu\u00adtions Our custo\u00admised solu\u00adtions enable the effi\u00adcient imple\u00admen\u00adta\u00adtion of indi\u00advi\u00addual chal\u00adlenges. This includes both the adapt\u00ada\u00adtion of exis\u00adting systems and the deve\u00adlo\u00adp\u00adment of custo\u00admised special machines as stand-alone solu\u00adtions. In close coope\u00adra\u00adtion with our custo\u00admers, we develop stra\u00adte\u00adgies that are precisely tail\u00adored to their\u2026<\/p>","protected":false},"author":3,"featured_media":0,"parent":196,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"inline_featured_image":false,"wp_typography_post_enhancements_disabled":false},"acf":[],"yoast_head":"\nSonderl\u00f6sungen<\/title>\n<meta name=\"description\" content=\"Durch die hohe Pr\u00e4zision unserer Nutenstanzen wird eine genaue Kantenb\u00fcndigkeit erreicht, die die Qualit\u00e4t der Produkte ma\u00dfgeblich beeinflusst.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.hagel-automation.de\/en\/electrical-lamination\/electrical-lamination-special-solutions\/\" \/>\n<meta property=\"og:locale\" content=\"en_GB\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Sonderl\u00f6sungen\" \/>\n<meta property=\"og:description\" content=\"Durch die hohe Pr\u00e4zision unserer Nutenstanzen wird eine genaue Kantenb\u00fcndigkeit erreicht, die die Qualit\u00e4t der Produkte ma\u00dfgeblich beeinflusst.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.hagel-automation.de\/en\/electrical-lamination\/electrical-lamination-special-solutions\/\" \/>\n<meta property=\"og:site_name\" content=\"Hagel Automation GmbH\" \/>\n<meta property=\"article:modified_time\" content=\"2024-05-02T13:53:33+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/www.hagel-automation.de\/wp-content\/uploads\/2022\/02\/chart-line-solid.svg\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Estimated reading time\" \/>\n\t<meta name=\"twitter:data1\" content=\"10 minutes\" \/>\n<script type=\"application\/ld+json\" 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