{"id":1312,"date":"2023-08-03T09:43:14","date_gmt":"2023-08-03T07:43:14","guid":{"rendered":"https:\/\/www.hagel-automation.de\/?page_id=1312"},"modified":"2023-12-06T14:31:36","modified_gmt":"2023-12-06T13:31:36","slug":"retrofit","status":"publish","type":"page","link":"https:\/\/www.hagel-automation.de\/en\/automation\/retrofit\/","title":{"rendered":"Retrofit"},"content":{"rendered":"

\n\t\tRetrofit <\/h1>\n\t

\/\/ HAGEL AUTO\u00adMA\u00adTION GMBH<\/p>\n\tHome page<\/a> > Auto\u00adma\u00adtion<\/a> > Retrofit\n\t

\/\/ Quality Products<\/p>\n

\n\t\tRetrofit, overhaul and service <\/h2>\n\t

With our retrofit solu\u00adtions, we bring your forming systems up to the latest state of the art and increase effi\u00adci\u00adency. We analyse the condi\u00adtion and envi\u00adron\u00adment of your systems and create a custo\u00admised moder\u00adni\u00adsa\u00adtion concept.<\/p>\n

 <\/p>\n

For our systems that have been in use for many years, we offer over\u00adhauls to make them fit for the future. We plan such assign\u00adments toge\u00adther with our custo\u00admers in order to inte\u00adgrate the acti\u00advi\u00adties into ongoing produc\u00adtion in the best possible way.<\/p>\n

 <\/p>\n

Due to our medium-sized struc\u00adture, you always have a direct contact person in our service depart\u00adment. We have many stan\u00addard compon\u00adents in stock and can usually procure all compon\u00adents at short notice and deliver them worldwide.<\/p>\n\t\t\t\t\"chart-line-solid\"\n\t

HIGH PRODUC\u00adTI\u00adVITY<\/p>\n\t\t\t\t\"speedometer-old-solid\"\n\t

HIGH SPEED<\/p>\n\t\t\t\t\"award-solid\"\n\t

MAXIMUM QUALITY<\/p>\n\t\t\t\t\"cogs-solid\"\n\t

BEST SERVICE<\/p>\n\t

\/\/ MADE IN GERMANY<\/p>\n\t

\/\/ Advan\u00adtages are obvious<\/p>\n

\n\t\tRetrofit <\/h2>\n\t\t\t\t\"Design\n\tRetro\u00adfit\u00adting<\/strong>
\nRetrofit measures allow elec\u00adtronic trans\u00adfers, blank loaders, feeders, shut\u00adtles and other compon\u00adents to be retro\u00adfitted to exis\u00adting presses in order to expand produc\u00adtion capa\u00adcity and bring the systems up to the latest state of the art.\n

 <\/p>\nSelf-suffi\u00adcient control<\/strong>
\nRetrofit solu\u00adtions offer inde\u00adpen\u00addent control options that can be seam\u00adlessly inte\u00adgrated into exis\u00adting systems. These self-suffi\u00adcient systems func\u00adtion auto\u00adno\u00admously to maxi\u00admise uptime and avai\u00adla\u00adbi\u00adlity, resul\u00adting in more effi\u00adcient and smooth produc\u00adtion.\n

 <\/p>\nInte\u00adgra\u00adtion into exis\u00adting systems<\/strong>
\nThe retrofit enables seam\u00adless inte\u00adgra\u00adtion of the new tech\u00adno\u00adlo\u00adgies into exis\u00adting systems. This increases effi\u00adci\u00adency and produc\u00adti\u00advity without affec\u00adting ongoing opera\u00adtions.\n

 <\/p>\nExpe\u00adri\u00adence and expertise<\/strong>
\nWith many years of expe\u00adri\u00adence and exten\u00adsive exper\u00adtise in the field of control and retro\u00adfit\u00adting of forming systems, Hagel Auto\u00adma\u00adtion offers custo\u00admised solu\u00adtions that meet the specific requi\u00adre\u00adments and needs of custo\u00admers. This exper\u00adtise guaran\u00adtees an effec\u00adtive and effi\u00adcient upgrade process.\n

 <\/p>\n \n Martin Hagel\n Head of Auto\u00adma\u00adtion\n +49 751 56082 \u2013 0\n Contact us<\/a>\n

\n\t\tOverhaul and service <\/h2>\n\tOver\u00adhauls<\/strong>
\nWe offer over\u00adhauls of exis\u00adting systems and bring them up to the latest state of the art. Regard\u00adless of whether they are transfer systems, blank loaders, feeders or shut\u00adtles. The general over\u00adhaul can be carried out directly on the customer\u2019s premises. For exten\u00adsive general over\u00adhauls, we dismantle the system and take it to our premises. As soon as the system is with us, it is thoroughly serviced and repaired. Tech\u00adnical inno\u00adva\u00adtions are carried out at the same time accor\u00adding to the customer\u2019s wishes. The system is then reas\u00adsem\u00adbled at the customer\u2019s site and put back into opera\u00adtion.\n

 <\/p>\nInspec\u00adtions<\/strong>
\nOur inspec\u00adtion service ensures a compre\u00adhen\u00adsive check for safety and perfor\u00admance. We analyse all compon\u00adents and prepare a detailed report with recom\u00admen\u00adda\u00adtions. Malfunc\u00adtions are mini\u00admised, which opti\u00admises the effi\u00adci\u00adency of the systems. Regular inspec\u00adtions enable us to iden\u00adtify poten\u00adtial sources of faults in good time and take appro\u00adpriate measures to mini\u00admise down\u00adtime and stabi\u00adlise produc\u00adtion processes.\n

 <\/p>\nService calls<\/strong>
\nWe offer a compre\u00adhen\u00adsive on-site service. We take care of repla\u00adcing compon\u00adents, carry out evalua\u00adtions, retrofit your exis\u00adting systems and expand them if neces\u00adsary. We also carry out repairs to ensure the smooth opera\u00adtion of your systems.\n

 <\/p>\nSpare parts delivery<\/strong>
\nOur spare parts deli\u00adveries are desi\u00adgned to keep produc\u00adtion systems up and running at all times. With an exten\u00adsive stock of high-quality spare parts, we offer a fast and reliable supply. Whether it\u2019s critical compon\u00adents or stan\u00addard parts, we ensure that the required spare parts are available in a timely manner. Our effi\u00adcient deli\u00advery ensures your processes run smoothly and mini\u00admises unplanned down\u00adtime.\n

 <\/p>\nSystem opti\u00admi\u00adsa\u00adtion<\/strong>
\nOur system opti\u00admi\u00adsa\u00adtions are desi\u00adgned to maxi\u00admise the perfor\u00admance and effi\u00adci\u00adency of your produc\u00adtion systems. With in-depth exper\u00adtise and many years of expe\u00adri\u00adence, we analyse your systems thoroughly to iden\u00adtify poten\u00adtial for impro\u00adve\u00adment. Through targeted measures, such as updating control systems, imple\u00admen\u00adting new tech\u00adno\u00adlo\u00adgies or opti\u00admi\u00adsing processes, we bring your systems up to the latest state of the art. The result is increased produc\u00adtion capa\u00adci\u00adties, reduced opera\u00adting costs and improved product quality. \"transfer-separator-new-2\"\n\t

\/\/ Press interlinking<\/p>\n

\n\t\tRetrofit: Overhaul and service <\/h3>\n\t\t\t\t\"IMG_3769\"\n\t

Transfer as retrofit in exis\u00adting press<\/strong><\/p>\n

 <\/p>\nIn this appli\u00adca\u00adtion example, we have installed a transfer system in an exis\u00adting press. The seam\u00adless inte\u00adgra\u00adtion of the transfer system has signi\u00adfi\u00adcantly increased produc\u00adtion capacity.
\nThe transfer system enables effi\u00adcient trans\u00adport of work\u00adpieces.\n

The axes are controlled along cam discs to ensure an extre\u00admely smooth and precise move\u00adment sequence parallel to the press. This leads to improved produc\u00adtion quality and accuracy.<\/p>\n\t

Custo\u00admised transfer rails made of carbon<\/strong><\/p>\n

 <\/p>\n

In this appli\u00adca\u00adtion example, we were able to help a customer and manu\u00adfac\u00adture new carbon fibre transfer rails for a third-party system. The transfer rails we supplied were manu\u00adfac\u00adtured from carbon fibre accor\u00adding to special requi\u00adre\u00adments and adapted precisely to the exis\u00adting system. This ensures a high deflec\u00adtion capa\u00adcity with low weight.<\/p>\n

The entire tech\u00adno\u00adlogy was taken over from the exis\u00adting rails.<\/p>\n\t\t\t\t\"BG0300\"\n\t\t\t\t\"DIGITAL\n\t

Over\u00adhaul of transfer systems<\/strong><\/p>\n

 <\/p>\n

In this appli\u00adca\u00adtion example, we over\u00adhauled and moder\u00adnised an older transfer system for a customer.<\/p>\n

After we had dismantled the system and brought it back to us, all wearing parts were replaced and the entire system was comple\u00adtely overhauled.<\/p>\n

The drives and controls were replaced with new compon\u00adents to improve the effi\u00adci\u00adency and perfor\u00admance of the system.<\/p>\n

Thanks to the compre\u00adhen\u00adsive over\u00adhaul and the instal\u00adla\u00adtion of new tech\u00adno\u00adlo\u00adgies, we were able to bring the transfer system up to the latest state of the art. Our aim was to restore the system to optimum condi\u00adtion and create a reliable, high-perfor\u00admance produc\u00adtion solu\u00adtion for our customer.<\/p>\n\t

Indexing conveyor as retrofit with ejec\u00adtion function<\/strong><\/p>\n

 <\/p>\n

In this appli\u00adca\u00adtion example, the indexing conveyor is used after a transfer press. The pre-moulded parts are placed on the belt.<\/p>\n

A sophisti\u00adcated control system tilts one of the two belts to discharge the corre\u00adspon\u00adding part.<\/p>\n

The mould change func\u00adtion is parti\u00adcu\u00adlarly advan\u00adta\u00adgeous here. The indexing conveyor can simply be moved out of the press area when chan\u00adging the mould. This elimi\u00adnates the need for instal\u00adla\u00adtion and removal.<\/p>\n\t\t\t\t\"image\n\t\t\t\t\"vlcsnap-2023-11-02-14h40m49s005\"\n\t

Feeder as retrofit in exis\u00adting press line<\/strong><\/p>\n

 <\/p>\n

In this appli\u00adca\u00adtion example, we have inte\u00adgrated 5 feeders into an exis\u00adting press line as a retrofit. The control system is operated inde\u00adpendently of the older press control system.<\/p>\n

The feeder enables parts to be trans\u00adported over a distance of 11 metres. Thanks to a sophisti\u00adcated control system, the axes of the feeder are moved along cam discs, which enables extre\u00admely gentle trans\u00adport of the compon\u00adents. This is parti\u00adcu\u00adlarly important for large-area formed parts.<\/p>\n\t

Transfer as retrofit in exis\u00adting press<\/strong><\/p>\n

 <\/p>\nIn this appli\u00adca\u00adtion example, we have installed a transfer system in an exis\u00adting press. The seam\u00adless inte\u00adgra\u00adtion of the transfer system has signi\u00adfi\u00adcantly increased produc\u00adtion capacity.
\nThe transfer system enables effi\u00adcient trans\u00adport of work\u00adpieces.\n

The axes are controlled along cam discs to ensure an extre\u00admely smooth and precise move\u00adment sequence parallel to the press. This leads to improved produc\u00adtion quality and accuracy.<\/p>\n\t\t\t\t\"image\n\t

\/\/ Hagel Automation<\/p>\n

\n\t\tLatest news <\/h2>\n\t\t\t\t\"separator-bar-tape-2\"\n\t

\/\/ HAIL AUTOMATION<\/p>\n

\n\t\tHagel Automation in figures <\/h2>\n\t\t\n\t\t\t\t\"users-solid\"\n\t\t

0<\/p>Employees at the Gr\u00fcn\u00adkraut site \t\n\t\t\n\t\t\t\t\"punching\"\n\t\t

0<\/p>Transfer systems installed \t\n\t\t\n\t\t\t\t\"award-solid\"\n\t\t

0<\/p>Years of experience \t\n\t\t\t\t\"location\n\t

\/\/ FAQ<\/p>\n

\n\t\tQuestions and answers <\/h2>\n\t\t\t\t\t

How long does it take to retrofit a transfer into an existing system?<\/h3>\n\t\t\t\t\t

As a rule, the instal\u00adla\u00adtion and commis\u00adsio\u00adning of a new auto\u00adma\u00adtion system takes one to two weeks. Produc\u00adtion is ramped up again the follo\u00adwing week.<\/p>\n\t\t\t\t\t

Why does it make sense to retrofit an automation system?<\/h3>\n\t\t\t\t\t

Retro\u00adfit\u00adting an auto\u00adma\u00adtion system increases quality, avai\u00adla\u00adbi\u00adlity and capa\u00adcity.
By using the latest control tech\u00adno\u00adlogy, resources can be saved and processes can be adapted to the requi\u00adre\u00adments of Industry 4.0.<\/p>\n\t\t\t\t\t

How does a retrofit work?<\/h3>\n\t\t\t\t\t

The exis\u00adting system is analysed in terms of mecha\u00adnics, elec\u00adtrics and soft\u00adware. The inter\u00adfaces are defined and then the scope is re-planned and desi\u00adgned. The system is then converted and commis\u00adsioned in conjunc\u00adtion with the overall system.<\/p>\n\t\t\t\t\t

Why robot integration from Hagel Automation?<\/h3>\n\t\t\t\t\t

A retrofit from Hagel Auto\u00adma\u00adtion is a good choice, as the company has many years of expe\u00adri\u00adence and exper\u00adtise in the deve\u00adlo\u00adp\u00adment and manu\u00adfac\u00adture of auto\u00adma\u00adtion solu\u00adtions. Hagel Auto\u00adma\u00adtion specia\u00adlises in the produc\u00adtion of custo\u00admised auto\u00adma\u00adtion systems.<\/p>\n\t\t\t\t\t

Can automation be retrofitted?<\/h3>\n\t\t\t\t\t

As a rule, auto\u00adma\u00adtion can always be easily retro\u00adfitted to an exis\u00adting system that already has auto\u00adma\u00adtion.
Other\u00adwise, the available space must be checked and the concept adapted accordingly.<\/p>\n

\n\t\tYour question is not listed? <\/h4>\n\t\t\t\n\t\t\t\t\t\t\tPlease feel free to contact us <\/a>\n\t\t\t\t\"Untitled-1\"\n\t

\/\/ RANGE OF SERVICES<\/p>\n

\n\t\tOther exciting business areas <\/h2>\n\t\t\tTransfer \n\t\t\t\t\t\t\t<\/a>\n\t\t\tBoard feeder \n\t\t\t\t\t\t\t<\/a>\n\t\t\tStacking of blanks \n\t\t\t\t\t\t\t<\/a>\n\t\t\tFeeder large presses \n\t\t\t\t\t\t\t<\/a>\n\t\t\tFeeder small presses \n\t\t\t\t\t\t\t<\/a>\n\t\t\tFeeder hotforming \n\t\t\t\t\t\t\t<\/a>\n\t\t\tBelt feeder \n\t\t\t\t\t\t\t<\/a>\n\t\t\tRobot integration \n\t\t\t\t\t\t\t<\/a>\n\t\t\tRetrofit \n\t\t\t\t\t\t\t<\/a>","protected":false},"excerpt":{"rendered":"

Retrofit \/\/ HAGEL AUTO\u00adMA\u00adTION GMBH Home > Auto\u00adma\u00adtion > Retrofit \/\/ Quality Products Retrofit, over\u00adhaul and service With our retrofit solu\u00adtions, we bring your forming systems up to the latest state of the art and increase effi\u00adci\u00adency. We analyse the condi\u00adtion and envi\u00adron\u00adment of your systems and create a custo\u00admised moder\u00adni\u00adsa\u00adtion concept. For our systems that have already been in\u2026<\/p>","protected":false},"author":2,"featured_media":0,"parent":187,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"inline_featured_image":false,"wp_typography_post_enhancements_disabled":false},"acf":[],"yoast_head":"\nRetrofit<\/title>\n<meta name=\"description\" content=\"Mit unseren Retrofit-L\u00f6sungen bringen wir Ihre Umformanlagen auf den neuesten Stand der Technik und steigern die Effizienz.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.hagel-automation.de\/en\/automation\/retrofit\/\" \/>\n<meta property=\"og:locale\" content=\"en_GB\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Retrofit\" \/>\n<meta property=\"og:description\" content=\"Mit unseren Retrofit-L\u00f6sungen bringen wir Ihre Umformanlagen auf den neuesten 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